Animation of Simplex EVOP method
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Proactive Process Improvement (PPI) from Stochos
Levinson Productivity Systems, P.C. is a Certified Stochos
Partner and, as such, is authorized to promote and to present Licensed
Programs in the State of Pennsylvania.
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Levinson Productivity Systems is professionally obligated to disclose to
its clients and prospective clients that it receives a commission on sales
leads for Stochos products. Clients are encouraged to select the software
package that best meets their needs, and links to other vendors are provided
in the Resources directory.
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The representations on these pages are accurate to the best of this company's
knowledge. It is this company's opinion that, in general, Stochos'
products are powerful and effective instruments for implementing and managing
a first-rate quality management system ("ISO 9000 in a Box"), improving
quality and productivity, and managing production. Only Stochos, however,
can provide specific advice regarding the suitability of its products for
your specific application.
Proactive Process Improvement (PPI) is best described as nonparametric
(i.e. it doesn't depend on a statistical regression or ANOVA model) and
automated
evolutionary optimization (EVOP).
PPI differs from Design of Experiments (DOE) in that DOE is an offline
technique. In other words, you can rarely perform DOE on product that you
intend to ship to your customers because the experimental conditions might
be outside the normal specifications. Differences in factor levels (e.g.
in a factorial or fractional factorial design) must often be substantial
to identify key design variables, and such differences are often unacceptable
in a running process.
There is an important tie-in here to Goldratt's Theory of Constraints
(TOC). PPI is an online technique that can be used while the
process is running, and without interfering with its normal operation.
It makes gradual and incremental changes in the process that, while
remaining within specification, drive the process toward an optimum.
Illustration of Simplex EVOP with PPI (212 Kb .GIF animation).
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There are two adjustable process variables (x and y axis)
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The idea is to maximize the response variable, whose values appear on the
contour plot. This could, for example, be a process yield.
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Simplex EVOP begins with a triangular experimental design. Unlike the
situation in a factorial experiment, the increments between factor levels
can be very small. This allows use of this method in an operating process
because the settings won't be out of specification.
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A 3-factor system would use a tetrahedral experimental design (four values).
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The next experiment is always a rotation away from the worst-performing
point. It really involves running one (not three) additional experiment
because we already have results for two of the corner points.
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Rotation continues until an optimum is achieved.

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